The metals processing industry is one of the most energy-intensive with electricity being used almost twice as much as any other form of fuel. Processes such as melting, heat-treating, air scrubbing, and post-cast processing in particular consume vast amounts of energy and drive up costs. As the cost of electricity continues to rise margins get squeezed even further.

Many metals processors see these energy issues as unchangeable, but we think otherwise.

The Spara energy management system tackles rising energy costs by anticipating usage spikes and making precise adjustments to avoid high peak rate charges. Reducing loads by even 1-2 percent can significantly reduce these charges, which can account for as much as 40 percent of a metals processor’s electricity bill. Spara also responds swiftly to signals from utilities allowing users to participate in smart grid programs like demand response and dynamic pricing.

To find out if you can achieve savings like PCC, Federal-Mogul, Benton Foundry, Donsco, and others, request a free Energy Evaluation.

For more information on the Spara family of products, please visit our Products page.